About JinHai
Can we visit your factory?
Of course, we welcome you to visit our factory at any time. Please email or call us to let us know if you have a trip planned.
Can you send a product catalog and price list?
We offer custom services, and most products are made according to customer drawings and samples, so we can’t provide a complete catalog and price list. If needed, we can offer some standard products and prices for your reference. If you have drawings or samples, we can quickly provide a quote.
What do I need to get a quote?
We need specific information, such as material, size, thickness, and quantity. Ideally, you can provide drawings. For simple products, sketches are also acceptable.
What is your minimum order quantity?
It depends on the product. For standard products, we usually have stock and can offer a low MOQ. For sheet metal and CNC products, we accept small orders. For metal stamping parts requiring molds, there may be a minimum order requirement.
What is your delivery time?
For standard products, we ship within 1-3 business days after receiving the payment. For products that need mold, the production cycle may take 1-3 weeks. Send us your requirements, drawings, or samples, and we will provide a free quote and delivery time quickly.
How do you ensure product quality?
We strictly control the quality of raw materials, the production process, and pre-shipment inspections to ensure you receive high-quality products.
I need to produce 50,000 parts in a week. Can you do it?
Yes, we can handle urgent orders. Our average turnaround time is 2-3 weeks. Our average turnaround time is 2-3 weeks, and if your project is on a tight schedule, we expedite production for you.
Can I get some samples?
Yes, we are happy to provide samples. For standard products, we offer free samples, and we hope you can pay for the shipping. For custom products, we hope you can cover the sample cost and shipping. These costs will be deducted from your official order.
How long does it take to prepare samples?
Determined by the material procurement cycle. Samples for commonly used materials are produced within 3-7 days. For special materials, sample delivery times are communicated based on the procurement cycle.
Can you customize products?
Yes, we mainly customize products based on customer drawings and samples.
Can you add marks to the products or packaging?
Yes, we can add marks or brand logos through stamping, laser marking, or screen printing.
Why can't I find the product I want on your website?
Due to confidentiality agreements with many clients, we cannot display many of the products we have made on our website. Our full range of equipment can produce any sheet metal and stamping products. Please fill out the form and submit it or send an email. You may be surprised!
Can you provide drawings for us?
What certifications can you provide?
Please let us know what certifications you need, and we will apply for them according to your requirements.
What payment methods do you support?
We mainly accept TT and L/C. For sample orders or small orders, we also support PAYPAL.
What trade terms do you support?
We support EXW, FOB, DDP, CIF, FCA, CIP, DAT, DAP, and more.
I don't understand the import process well. Can you ship the goods directly to my warehouse?
Of course. We are very good at shipping goods to clients’ specified locations using DDP terms. We handle all the shipping, taxes, and customs clearance.
What types of wire harness manufacturing services do we provide?
Prototyping and Product Development:
- Dedicated cutting-edge equipment
- The entire operation is managed by experienced project engineers and managers
- Customers participate in product design during the product development cycle, and prototype design is completed quickly
- Assist our clients’ design teams as a resource
- Improve production efficiency while maintaining aesthetics and functionality
Cost reduction process
- Cost reduction in the production process
- Competitive price
Inventory Management
- Inventory levels are calculated based on customer forecasts
- Customer’s delivery requirements
- Internal capacity level
How do we ensure high quality in wire harness processing work?
JinHai estimators and project managers analyze customer drawings and specifications to ensure that all product requirements are met.
The front end uses controlled procedures, routings, and inspection plans to generate the documentation and instructions required to transfer customer requirements to the manufacturing process.
Then, using specified procedures and inspections, our skilled production and inspection teams execute the defined process flow to strictly adhere to and meet customer requirements.
What services can we provide?
- Oversee the entire design and development process of the product.
- Integrate product into full production.
- Optimize design for ease of manufacturing and assembly.
- Create and improve prototypes based on client’s existing designs.
- Create and modify prototypes based on client’s existing designs.
What are the common applications of wire harnesses?
Wire harness manufacturing is an essential component used in the automotive, motorcycle, agricultural and home electronics sectors.
What is JinHai wire harness manufacturing process?
Wire harness manufacturing is a series of manufacturing technologies that use fully automated manufacturing methods to transform all wire harness raw materials into functional products.
In addition, the crimping process is quite tricky and requires professional skills.
JinHai first completes the final product by manufacturing a variety of raw materials through specialized equipment and assembling by professionals;
What is the difference between JinHai technology for wire harness manufacturing?
JinHai uses different technologies in the wire harness manufacturing process, including fully automatic crimping, pre-assembly, assembly and special equipment testing.
Fully automatic crimping
Fully automatic crimping is the process of crimping the wire and the terminal together. This process is the most core and important process in the entire wire harness manufacturing process.
JinHai manufacturers prefer to use fully automatic crimping equipment, which is fast, convenient and effective.
For terminal crimping, JinHai uses different methods, especially:
- Fully automatic crimping
- Semi-automatic crimping
- Semi-automatic articulation
- Fully automatic articulation
Pre-Assembly
Pre-assembly is another technique we use when manufacturing wire harnesses. During this process, connectors and terminals can be installed in advance to prepare for subsequent tooling board manufacturing.
JinHai uses professional quality control technology during the pre-assembly process, such as:
- Grid-based placement of wires with different wire diameters
- Multiple connectors are placed in grids
- The plug-in process adopts the process of “one plug, two listen, three pull”
Assembly
Assembly is the key in overall manufacturing technology.
It is the final process of bringing all the harness parts together and positioning and securing them into the finished or manufactured product.
- Wiring of tooling board
- Fixing with cable ties on tooling board
Special equipment testing
Special equipment testing is the most necessary process in the entire wire harness manufacturing process.
This process is achieved by using special equipment with anti-terminal pin withdrawal to check whether the wire connection sequence of the wiring harness product is correct.
It can accurately identify whether the plug-in sequence of the wires in the wiring harness is correct and whether the male terminals are plugged in place.
What are the raw materials for wire harnesses that JinHai uses for manufacturing?
Here are some of the most common materials used in custom wire harness manufacturing:
- Terminals (welding process/copper tin plating/copper nickel plating/copper gold plating/copper silver plating, etc.)
- Connectors (PA66/PA6/PBT, etc.)
- Wire (0.75 mm2/1.0 mm2/1.25 mm2/1.5 mm2/2.0 mm2, etc.)
- Cable ties (PA66/PA6, etc.)
- Adhesive tape (PVC/BOPP/PET/PE/PP, etc.)
- Waterproof plug (silicone/EPDM/fluororubber, etc.)
Our manufacturing facility can also process other types of wire harnesses.
What types of machines does JinHai have?
JinHai uses different machines for wire harness processing. These machines are divided into:
- Fully automatic crimping equipment
- Fully automatic assembly equipment
- C-type winding machine
- Mobile tooling board
- Special electrical test bench
What is fully automated crimping for wire harness manufacturing? How does it work?
The process allows the wire to be delivered to the equipment through a wire feeding device, and the terminal and the wire are connected together by crimping. During this process, the crimping status is monitored in real time by a pressure monitoring device to ensure that each product achieves stable quality. .
Fully automatic crimping replaces traditional manual crimping, which is faster, more efficient and more accurate. During the fully automatic crimping process, the automation equipment cooperates with the pressure monitoring device to monitor the crimping status in real time.
In addition, due to these and other advantages, fully automatic crimping technology is suitable for a wide range of crimping applications.
What are the advantages of JinHai wire harness manufacturing fully automatic crimping compared with other methods?
- Fast and effective.
- It reduces the risk of insufficient tension and crimp height deviation in manual crimping.
- The crimping process is more stable.
- Each wire is crimped sufficiently to exceed the crimping condition of a hand crimp.
- High cost performance.
What does JinHai's wire harness manufacturing inspection process include?
Our experienced inspection team starts with the inspection process.
The factory operators verify the product against the prescribed operation documents and inspection documents before commencing operations.
Once the factory operators have manufactured the product to specifications, the product is taken to the inspection area where professional quality department inspectors check whether the product is acceptable.
What are the advantages of JinHai wire harness manufacturing?
Here are some benefits of wire harness manufacturing:
- Harness is a broad term that covers a wide variety of materials.
- Wiring harnesses offer a wide range of design possibilities.
- It allows for more customizable settings.
- The manufacturing process of wire harness is very demanding, which makes the wire harness products have higher quality.
- The harness is easy to transport, process and install due to its light weight and flexible features.
- It is low cost, high quality, light weight, more flexible and cost effective.
- Wire harness manufacturing can be widely used in various industries.
Why choose JinHai Wire Harness Manufacturing?
JinHai is a professional wire harness manufacturer in China. We use innovative technology to provide customers with a service that integrates product design, engineering design, rapid prototyping and production services.
- Provide trustworthy ODM and OEM services with customizable size and style options.
- Wire harnesses are widely used in automobiles, energy, home appliances, agricultural machinery, medical, dental and other fields.
- A high-tech enterprise that has obtained certifications such as environmental management system and quality management system.
