JinHai is a wiring harness technology manufacturer that meets strict production test standards

Door Wiring Harnessproduced by JinHai meet the bending test of more than 100,000 times. Adaptability to extreme climates and corrosion resistance are important guarantees for vehicle safety and meet the highest industry standards.

Features of Door Wiring Harness

  • Mechanical Durability: The door panel is designed to withstand over 100,000 opening and closing cycles.
  • Environmental Adaptability: The wiring harness subassembly utilizes a multi-layer shielding structure with silicone seals, achieving a waterproof design exceeding IP67 standards.
  • Modular Quick-Release: A quick-connect connection facilitates quick connection and removal between the door and the vehicle body, improving efficiency by 70% compared to traditional connections and facilitating repair and replacement.
  • High Integration: The integrated window lift motor, door locks, speakers, mirror adjustment/heating, and ambient lighting circuits are integrated into a compact space, increasing space utilization by over 50%.

Differentiated application areas of Door Wiring Harness

Dimensions New Energy Vehicles Traditional fuel vehicles
Voltage level High-voltage wiring harness (300-800V) Low voltage wiring harness (12V/48V)
Shielding requirements Aluminum foil + braided layer double EMI shielding Single shield or no shield required
Material Silicone insulation, lightweight aluminum conductor PVC insulation, copper conductor
Layout complexity High (battery chassis layout + long-distance cross-region wiring) Middle (centralized wiring in the engine compartment)

At JinHai, we manufacture wiring harnesses based on your door panel wiring space, compatible vehicle models, and personalized needs to ensure that the manufactured wiring harnesses meet your needs.

Automotive Door Wiring Harness Communication Standard

Door panel wiring harnesses must be compatible with multi-protocol communication networks:

  • Low-speed control: The LIN protocol (≤20kbps) is used for basic functions such as door locking and window lifting. It is low-cost and highly resistant to interference.
  • Medium-speed data transmission: The CAN bus (1Mbps) supports real-time control such as rearview mirror adjustment and ambient light color synchronization.
  • Future trend: Ethernet (100Mbps and above) will gradually replace traditional buses to meet the high-bandwidth requirements of autonomous driving sensors.

 

Contact us today to find out how we can fulfil your cable and wire harness needs.Follow us on Youtube and Facebook.

We Partner With Top Manufacturers and Suppliers

Our purchasing department uses a global strategy to source quality components from special channels.

Quality and Safety, Guaranteed

Adhering to IPC/WHMA-A-620 standards, we ensure reliability and performance in each product.

Wiring Harness by Applications

Genuine BMW 61129219986 Door Wiring Harness

Genuine BMW 61129219986 Door Wiring Harness, Rear (Inc. 750LiX, 760Li & 750Li)

Genuine BMW 61129325965 F15 Door Wiring Harness

Genuine BMW 61129325965 F15 Door Wiring Harness, Rear (Inc. X5)

Genuine Porsche Exterior Mirror Wiring Harness

Genuine Porsche Exterior Mirror Wiring Harness, Driver’S Door Porsche 911 1987-89

2004 jeep grand cherokee door wiring harness_

2004 Jeep Grand Cherokee Door Wiring Harness

Product Package

After-sales Instructions

How to handle quality issues or returns?

At JinHai, if there are any quality issues with the goods we ship, we generally handle them in the following three ways:

  • If the product cannot be repaired, JinHai will directly send the customer a good product to replace the defective one;

  • If the product is repairable, JinHai will negotiate with the customer and coordinate with a third party approved by the customer to assist with the repair, and the cost will be borne by JinHai;

  • Under normal order conditions, JinHai will give customers products at a rate of 0.1% of the order amount for later product maintenance or replacement.

Quality begins with details, and service builds trust. The Jinhai after-sales team is dedicated to resolving your issue!

FAQ

什么是线束?和普通电缆有什么区别?

线束是由多根电线/电缆、连接器、端子、保护套管等组件,通过捆扎、包裹等方式组成的集成化电气连接系统。与普通电缆相比:

A.集成度:线束是多线路系统化集成,电缆是单根导体

B.功能:线束实现多点互联和信号分配,电缆仅传输电能/信号

C.定制性:线束需根据应用场景定制设计,电缆多为标准件

D.防护:线束具有整体防护结构(波纹管、胶带等),电缆多为单一绝缘层

一条标准线束包含:

A.导体:多股铜线(常规信号传输应用)或单芯线(高频信号传输应用)

B.绝缘层:PVC/XLPE/硅胶等材质

C.连接器:AMP/TE等品牌,含端子、外壳

D.保护材料:波纹管、胶带、编织网等

E.固定件:扎带、支架、卡扣等

F.标识:色标、标签、条码等

A. 温度等级:

PVC:-40℃~105℃(低压系统)

交联聚乙烯(XLPE):125℃(发动机舱)

硅胶:-60℃~200℃(新能源高压)

B.机械性能:

耐磨:TPE/TPU优于PVC

柔韧性:硅胶最优

C.环保要求:符合ROHS/REACH

成本:PVC<XLPE<硅胶

诊断流程:

A.测量回路电阻(标准值<0.5Ω,使用高精度毫欧表,分辨率:0.1mΩ)

B.进行振动测试(20-2000Hz扫频,红外热像仪)

C.使用微欧计检测接触电阻

重点检查:

A.端子压接区(截面分析)

B.连接器锁止机构

C.线束弯曲半径过小处

A.采用”蛇形布线”(预留10%长度余量)

B.固定点间距≤200mm

C.使用PA66材质支架(耐温120℃)

D.导线:0.3mm²细绞线(比常规线柔韧性提升25%)

E.绝缘层:TPE-S(动态弯曲寿命>50万次)

F.端子压接:实施剖面分析

G.点胶固定:汉高乐泰3265结构胶(剪切强度>15MPa)

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